Flap Torque Tube
I aligned and drilled the holes for the flap crank and torque tubes. For the flap crank holes I drilled to 1/8, then #13, then reamed to 3/16″. For the flap horn holes I drilled to 1/8, then #13, then… Read More »Flap Torque Tube
Push Rods and Elevator Idler
I decided to jump ahead and start working on the control system so that I can get a better understanding of the clearances that I will need before making holes for conduit and A/C lines. I cut the push rod… Read More »Push Rods and Elevator Idler
A/C Scoop Attached
I need to finalize the routing of conduit and the A/C lines before I attach the baggage compartment floors. I decided to attach the A/C condenser scoop to the bottom of the fuselage so that I can align the hoses… Read More »A/C Scoop Attached
Baggage Compartment Mods
I installed access panels near the steps so that I can access the step bolts in the future. This also gives me access to inspect beneath the baggage floor. I used the Airward access panels. I moved the panels as… Read More »Baggage Compartment Mods
Baggage Area Prep
I started prepping the baggage area this afternoon. This starts with the hinges for the rear seat backs. I then clecoed the rear seat pans into place and match drilled the nutplates holes into the middle ribs. I then completed… Read More »Baggage Area Prep
Steps Installed
I decided to upsize the steps bolts to AN4 and the hardware arrived this past week. I finished up the steps today and got them permanently installed. I had previously prepped and primed the steps. I made a jig to… Read More »Steps Installed
Tailcone Attached!
I first attached the nutplates to the flange on the bulkhead. I then riveted the lower bulkhead to the side bulkhead sections using the squeezer. I then riveted the bulkhead to the bellcrank ribs. The tailcone was then clecoed and… Read More »Tailcone Attached!
Tailcone Attach Prep
The tailcone has been removed from the ceiling storage rack! I made a makeshift cart to support the tailcone and slide it into place behind the fuselage. This thing is getting big! There are several holes to match drill and… Read More »Tailcone Attach Prep
Steps
The inboard arm of the steps are secured with delrin blocks. I drilled the holes in these using the drill press and match drilled them to the ribs. I decided to add a doubler for a bit more support as… Read More »Steps
Side Skins Section Complete!
I have finally finished another major section of the plans! Bolting the main landing gear mounts was fairly straightforward but tedious as there are many bolts and some that are challenging to reach. I ground down a few sockets to… Read More »Side Skins Section Complete!